New 3D AOI Inspection Process for 2020     G-Tec 3D Inspection from Mirtec

Our QA inspection team are equipped with the very latest Mirtec OMNI 3D inspection equipment for advanced process control and defect detection. 

Mirtec OMNI Vision 3D machines are equipped with world class Moire 3D projector technology and lighting systems for a precise measurement using advanced analysis algorithms. The system combines 3D, 2D and lateral inspection to build a full picture of each device and accurately identify any failure modes.

Higher levels of inspection are achieved by referencing the physical pad data and simultaneously inspecting the multiple surfaces of each component, including J-Lead, No-Lead and the bottom solder of coil type parts for acceptability. FOD located outside of the typical inspection area can now be included within the inspection process. 

3D AOI inspection of a typical SMT connector, allowing a full 3D image of the placement with accurate measurements of the physical features for validation.    

 

3D AOI inspection of a typical SMT connector, allowing a full 3D image of the placement with accurate measurements of the physical features for validation.  

 

Advancements in 3D AOI inspection have resulted in immediate savings within our inspection team:3D AOI using Omni vision at Gemini Tec Ltd

  • Efficiency with faster and more accurate off-line programming times.
  • Faster de-bug times due to deep learning AI and auto-teaching. 
  • Vastly reduced 'false calls' removing operator dependency.
  • Higher downstream productivity & yields at functional test/ICT/flying probe.
  • Granular levels of detail checked for critical PCBA applications.
  • True co-planarity and solder volume inspection.

 AOI inspection is a standard process applied to all the products we manufacture at G-Tec, regardless of quantity and technology.  

We also use additional inspection tools for product and process validation, which include regular microscopes and Ersascope fibre optic cameras to X-Ray inspection.

We currently have two X-Ray platforms in use (X-Tek and Scienscope) providing the widest range of inspection capability. This includes automatic void detection and PTH barrel fill inspection.

 

To find out more about our CEM service which includes 3D AOI inspection, contact us today for assistance. Tel +44 (0) 1252 333 444