All-inclusive Dedicated Service for Rapid Prototype & NPI Orders from Gemini Tec

Ideal for high quality ‘production standard’ prototypes and NPI orders, prior to production.

Pre-Production. Dedicated NPI & Rapid Prototyping Process.

Reduce your Time to Market with our Dedicated Rapid Prototyping & Small Batch NPI Service

Our rapid prototyping and NPI services are made possible with solder jet printing, which allows instant and accurate solder paste application, and highly flexible Mycronic SMT machines for fast production and changeover times.

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Widest Range of Technical Advantages

“We recognises the high levels of quality and professionalism delivered during the development of our next generation of our products. The quality delivered and the turnaround times were a key element in our products. We are proud to have you as one of our trusted partners for electronic manufacturing services.” RF Radio Products – Defence Sector

Product Engineering for High Accuracy

Aegis FLX Tools used to convert board-level data (including ODB++) into the appropriate format for the production process and remove risk.
All Source Data was Reviewed by experienced engineers to produce a controlled plan for the production process flow and operations.
UCamco software tools used to tool your Gerber data and safeguard your PCB design integrity, working with layer stacks to impedenace controlled builds.

Truly ‘High Mix’ Flexible SMT Assembly

Fast and efficient production with use of Mycronic placement machines.
Rapid switch capability on production orders from investment in fully intelligent feeders and a fully digital workflow to facilitate material setup before any component placement.
Concurrent or independent of your products across 8 x Mycronic SMT machines.
Full automation from upstream jet printing to downstream reflow for uncompromised quality.

Product Validation

Comprehensive Tools like Mirtec 3D AOI inspection, fibre optic Ersascope cameras, and diverse X-Ray inspection methods to ensure compliance with IPC standards.
Skilled IPC Technicians handle second-stage PTH assembly manually or with automated soldering machines.
Automatic Equipment for press-fit components, cable assemblies, and wire looms is available.
Ultrasonic or Aqueous PCB and PCBA cleaning, with Ionic testing.
In-house Conformal Coating with a controlled spray booth is offered for fast-track orders.

Digital Integration for Granular Level Production Control

MRP Software: Used to streamline material procurement and configure production workflows for efficiency.
Fully Integrated Bespoke Digital Platform: Digital Route Card which collects, shares, and reports business-critical information to provide full visibility on your order status.
Granular Production Control: Accessible via PC, laptop, and handheld devices for all staff to manage technical operations and process parameters effectively.

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